H.R. Plastic Industries is a reliable Exporter of Single Stage Vented Plastic Recycling Machine in Japan.
Our Manufacturing unit is based in Ahmedabad, Gujarat, India.
H.R. Plastic Industries proudly presents the revolutionary Single Stage Vented Plastic Recycling Machine designed specifically for Japan’s demanding industrial landscape.
As environmental consciousness rises across Japanese manufacturing sectors, our cutting-edge recycling technology offers the perfect solution for converting
plastic waste into high-quality recycled pellets efficiently and economically.
From Tokyo’s bustling industrial zones to Osaka’s manufacturing hubs, our equipment helps businesses achieve their sustainability goals while maximizing operational efficiency.
How Single Stage Vented Plastic Recycling Machine Works
Core Operating Principle
The single stage vented plastic recycling machine operates on an advanced thermoplastic processing system that combines melting, filtration, and pelletization in one continuous operation.
This integrated approach eliminates the need for multiple processing stages, reducing energy consumption and operational complexity.
Step-by-Step Process Flow
1. Material Feeding System
- Automated feeding mechanism accepts various plastic waste forms
- Pre-sorting and size reduction ensure optimal material flow
- Controlled feed rate maintains consistent processing conditions
2. Vented Barrel Technology
- High-performance screw design with optimized compression ratios
- Strategic venting zones remove moisture, volatile compounds, and contaminants
- Precise temperature control across multiple heating zones ensures uniform melting
3. Filtration and Purification
- Multi-stage filtration system removes impurities and foreign particles
- Screen changers accommodate different mesh sizes for various applications
- Continuous filtration maintains product quality without process interruption
4. Pelletization System
- Underwater pelletizing technology produces uniform, high-quality pellets
- Automatic cutting system ensures consistent pellet dimensions
- Water cooling and drying systems prepare pellets for immediate use or storage
Advanced Venting Technology
The venting system represents the core innovation of our single stage recycling machines. Multiple venting ports strategically positioned along the barrel length allow for:
- Moisture Removal: Eliminates water content that could compromise pellet quality
- Volatile Extraction: Removes harmful compounds and odors from recycled materials
- Atmospheric Control: Maintains optimal pressure conditions throughout the process
- Quality Enhancement: Ensures recycled pellets meet strict Japanese industrial standards
Features of Our Single Stage Vented Plastic Recycling Machine
Advanced Engineering Features
High-Performance Vented Screw Design
- Specialized screw geometry optimized for plastic recycling applications
- Multi-zone compression ratios accommodate various plastic types
- Wear-resistant materials ensure long-lasting performance in demanding environments
Intelligent Temperature Control System
- PID-controlled heating zones with precise temperature regulation
- Energy-efficient heating elements reduce operational costs
- Real-time monitoring and adjustment capabilities for consistent results
Robust Filtration Technology
- Hydraulic screen changers for continuous operation
- Multiple mesh size options for different contamination levels
- Easy maintenance design minimizes downtime
User-Friendly Automation
- Touchscreen HMI interface with multilingual support (Japanese/English)
- Programmable logic controller (PLC) for automated operations
- Remote monitoring capabilities for predictive maintenance
Quality and Safety Features
Japanese Industrial Standards Compliance
- JIS (Japanese Industrial Standards) certified components
- CE marking for international safety compliance
- ISO 9001:2015 quality management system implementation
Environmental Protection Systems
- Closed-loop cooling systems minimize water consumption
- Dust collection and filtration prevent environmental contamination
- Energy recovery systems reduce overall power consumption
Operator Safety Measures
- Emergency stop systems with multiple activation points
- Safety interlocks prevent operation during maintenance
- Noise reduction technology for comfortable working environments
Applications and Uses
Industrial Manufacturing Sectors
Municipal and Commercial Applications
Film and Sheet Recycling
Fiber and Textile Applications
H.R. Plastic Industries is an Exporter of Single Stage Vented Plastic Recycling Machine in Japan including locations in  Tokyo, Kyoto, Osaka, Nagoya, Yokohama, Hiroshima,
Sapporo, Kobe, Fukuoka, Nara, Kanazawa, Sendai, Saitama, Nagasaki, Kitakyushu, Okayama, Nagano, Takayama, Chiba, Aomori, Himeji, Kumamoto, Niigata, Tokushima, Wakayama,
Yamagata, Hakodate, Kurashiki, Kagoshima, Shizuoka, Toyonaka, Toyama, Fukui, Akita, Hamamatsu, Gifu, Oita, Naha, Hachioji, Machida, Takamatsu, Utsunomiya, Ichihara, Ichinomiya,
Hachinohe, Morioka, Kawagoe, Kawaguchi, Tokorozawa, Matsudo, Yokosuka and many more.
Contact Us Today
Visit: www.hrplastic.co.in
Email: info@hrplastic.co.in, sales@hrplastic.co.in
Call: +91 95102 05025
View Product: Click here
